A new sensitivity-based mapping scheme for topology optimization of graded TPMS designs

Title A new sensitivity-based mapping scheme for topology optimization of graded TPMS designs
Author Parlayan, O., Özdemir, Mirhan, Gayir, C. E., Şimşek, Uğur, Kiziltas, G.
Publication Date: 2023-12
Publication Place - Springer
Subject Additive manufacturing, Graded TPMS, Modified SIMP, Sensitivity-based mapping, Topology optimization
Type Periodical
Language English
Digital Yes
Manuscript No
Library: Özyeğin University
Library Asset ID 0268-3768
Record ID 8911d135-b080-4259-8f81-aae6499ec82d
Date 2023-12
Notes TÜBİTAK
Sample Text Graded TPMS topologies display excellent mechanical and thermal properties. Design schemes targeting optimal performance exist, but final reconstructed designs still suffer from performance degradation. To overcome this challenge, we propose an automated design framework based on the integration of a homogenization-based topology optimization scheme and a new mapping strategy. Optimized designs obtained using a modified SIMP technique are reconstructed as graded gyroid structures. Unlike mapping strategies using relative density values prior to TPMS infill, for the first time, we make use of readily available adjoint sensitivities for mapping optimal densities to graded gyroid structures. Results show that the proposed framework delivers performance-preserving graded designs when compared to original optimized designs obtained using OptiStruct and superior performance in comparison to standard density-based mapping methods. The resulting graded design is manufactured using additive manufacturing, and three-point bending tests are performed confirming simulation results and demonstrating the applicability of the presented design scheme.
DOI 10.1007/s00170-023-12439-1
Cilt 129
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A new sensitivity-based mapping scheme for topology optimization of graded TPMS designs

Author Parlayan, O., Özdemir, Mirhan, Gayir, C. E., Şimşek, Uğur, Kiziltas, G.
Publication Date 2023-12
Publication Place - Springer
Subject Additive manufacturing, Graded TPMS, Modified SIMP, Sensitivity-based mapping, Topology optimization
Type Periodical
Language English
Digital Yes
Manuscript No
Library Özyeğin University
Library Asset ID 0268-3768
Record ID 8911d135-b080-4259-8f81-aae6499ec82d
Date 2023-12
Notes TÜBİTAK
Sample Text Graded TPMS topologies display excellent mechanical and thermal properties. Design schemes targeting optimal performance exist, but final reconstructed designs still suffer from performance degradation. To overcome this challenge, we propose an automated design framework based on the integration of a homogenization-based topology optimization scheme and a new mapping strategy. Optimized designs obtained using a modified SIMP technique are reconstructed as graded gyroid structures. Unlike mapping strategies using relative density values prior to TPMS infill, for the first time, we make use of readily available adjoint sensitivities for mapping optimal densities to graded gyroid structures. Results show that the proposed framework delivers performance-preserving graded designs when compared to original optimized designs obtained using OptiStruct and superior performance in comparison to standard density-based mapping methods. The resulting graded design is manufactured using additive manufacturing, and three-point bending tests are performed confirming simulation results and demonstrating the applicability of the presented design scheme.
DOI 10.1007/s00170-023-12439-1
Cilt 129
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